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The service program for the painting industry
Process solutions for modular services
Optimize your processes and save money by relying on the Viledon FilterCair service modules – our tailor-made service packages for your needs.
Regular inspections and individual on-site service
Benefit from our global Viledon FilterCair network
Efficient and friction-free processes require a precise solution. With the Viledon FilterCair modules, we offer you a comprehensive range of services that can also be individually combined. Our Viledon FilterCair experts will identify specific optimization potentials and advise you on-site. In addition, we will prepare a customer-specific, audit-relevant measurement report with detailed recommendations for your process.
Benefit from our global Viledon FilterCair network and rely on our many years of know-how. We will support you with advice and action.
Viledon FilterCair service modules
Tailor-made service packages
With our modular Viledon FilterCair solutions, we offer you a comprehensive selection of application-specific services that can also be individually combined with each other.
Module BASIC
STATUS ANALYSIS PAINT ZONE
Demonstration of quality-relevant contamination in the painting process.
Scope:
- Particle measurement with laser particle counter
- Raster measurement of down draughts in a zone
- Determination of booth balance
- Temperature and humidity measurement
- Checking the pressure drop of all relevant filter stages
- Careful filter analysis and evaluation
- Accurate analysis of weak points
Module BASIC + DIRT IN PAINT
INTENSIVE DIRT ANALYSIS
Process-specific paint damage analysis – root cause analysis of contaminants in the painting process.
Scope:
- Includes full range of Module Basic features
- Extensive ProSim particle measurement
- Raster measurement of down draughts in a complete painting line
- Needs-based incident light microscopy
- Problem-specific scanning electronic microscopy (SEM/EDX) or infrared microscopy (FTIR) analysis in the Viledon® laboratory
- Extensive airflow determination of all process-relevant areas
- Local dirt analysis
Module MATERIAL CHECK
OPERATIONAL MATERIAL ANALYSIS
Testing of fiber/ lint released by the materials and clothing used.
Scope:
- Application-specific material testing
- Needs-based incident light microscopy
- Lint testing
- Accurate analysis of weak points
Module BASIC + DIRT IN PAINT + MATERIAL CHECK
INTENSIVE DIRT ANALYSIS INCLUDING EXTENSIVE OPERATIONAL MATERIAL ANALYSIS
Holistic consideration of the painting process – investigation of complex system interrelations between process parameters, materials used and dirt entry. Definition of individual optimization potentials via extensive paint defect analysis.
Scope:
- Complete range of services from the
- modules Basic + Dirt in Paint + Material Check
Module AIR BALANCE
DETERMINATION OF CABIN BALANCE
Examination and visualization of the flow conditions in the painting plant.
Scope:
- Raster measurement of down draughts in a zone
- Temperature and humidity measurement
- Checking the pressure drop of all relevant filter stages
- Airflow determination of all process-relevant areas
- Fog test for the visualization of the flow conditions
- Careful filter analysis and evaluation
- Accurate analysis of weak points
Module COMPRESSED AIR
COMPRESSED AIR CHECK
Control of process and breathing air systems.
Scope:
- Comprehensive compressed air measurement (CO, CO2, moisture content, oil content)
- Checking the compressed air quality for contamination
- Detailed optical microscopy of the particles
- Accurate analysis of weak points
Module PAINT OVEN
TEMPERATURE CURVES IN PAINT DRYERS
Checking the temperature profile in the paint dryer.
Scope:
- Thermographic analysis by infrared camera
- Determination of the air balance in the paint dryer
- Detection of object temperatures using temperature data loggers
- Checking the pressure drop of all relevant filter stages
- Careful analysis of HT filters
Benefit from our expertise in the painting industry.
Select and request detailed information.
Discover our products for the painting industry.
Click on details for more information. Technical data and specific product features can be found in the e-catalog.
Efficient filtration of paint mist in the painting process. Maximum process reliability through long lifetime and high paint storage capacity.
Thanks to their outstanding filtration characteristics they enable a significant improvement in process stability and a sustained reduction in operating costs.
High-quality material structure and a high shape stability for a maximum efficiency in paint mist separation.
Progressively structured, with the density of the fiber layers increasing towards the clean air side. This ensures an optimum in terms of defined filter performance and dust holding capacity, coupled with a low pressure drop.
Robust in sustained use, high operational dependability and reliability even in the face of extreme moisture and wet conditions. They enable the energy-efficient operation of air conditioning systems. This translates to energy cost savings and a reduction in CO2 emissions.
The premium class in patented quality. Highly stable filter designs for the greatest possible operational dependability even under extreme loads. Water-repellent. Long service life, making them very economical.
The best choice for air filtration at temperatures above 100°C up to a maximum of 385 °C. The silicone-free filter elements meet particularly stringent requirements for air purity, process dependability and cost-efficiency.
Versatility for longer service lives: for use in prefiltration of ventilation and air-conditioning systems to protect downstream fine filters and as edrizzi post-filters for separation of overspray.