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Viledon high temperature filters

Your solution for maximum safety and efficiency in the painting process

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filterCair - Service package for filtration solutions for industrial painting

Renewal of the supply air filtration in the BMW factory Leipzig

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Filters + Service + Consulting = Viledon FilterCair

Optimize your painting process!

Viledon FilterCair is a customer-tailored service package to meet your individual filtration and painting needs. It consists of a comprehensive range of filters plus services plus problem-specific consulting by our Viledon FilterCair specialists at guaranteed fixed costs.

Your painting process is subjected to a full analysis to determine the cause of paint damage. The focus lies on optimization of your process with regard to errors and return rates, increasing the system availability and lowering your operating costs.

Trust in Viledon FilterCair and choose exactly the right solution for your needs from our extensive range of services.

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Viledon filterCair Services

Viledon FilterCair modules

Customized service packages for your needs

With module solutions from Viledon FilterCair, we offer you a comprehensive selection of problem-specific services that can be individually combined.

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Your advantages at a glance

  • Comprehensive, problem-specific service packages
  • Ability to combine individual service modules
  • Status analysis and detailed recommendations for action by our  Viledon FilterCair experts
  • Comprehensive, interactive and audit-relevant measurement  reports
  • Individual on-site advice
filterCair Modules included in all modules

Included in all Viledon FilterCair modules

Scope

  • Comprehensive interactive report
  • Individual optimization potentials
  • Expert on-site advice
filterCair Modul Basic

Module BASIC

Status analysis paint zone

Demonstration of quality-relevant contamination in the painting process.

Scope

  • Particle measurement with laser particle counter
  • Raster measurement of the settling rate in a zone
  • Determination of the booth balance
  • Temperature and moisture measurement
  • Inspection of the pressure difference of all relevant filter stages
  • Careful filter analysis and assessment
  • Precise analysis of weaknesses
filterCair Modul Basic + Dirt in Paint

Module BASIC + DIRT IN PAINT

Intensive dirt analysis

Process-specific paint damage analysis – root cause analysis of contaminants in the painting process.

Scope

  • Includes full range of Module BASIC features
  • Extensive ProSim particle measurement
  • Raster measurement of down draughts in a complete painting line
  • Needs-based incident light microscopy
  • Problem-specific scanning electronic microscopy (SEM/EDX) or infrared microscopy (FTIR) analysis in the Viledon laboratory
  • Extensive airflow determination of all process-relevant areas
  • Local dirt analysis
filterCair Modul Material Check

Module MATERIAL CHECK

Operating material analysis

Testing of fiber/ lint released by the materials and clothing used.

Scope

  • Application-specific material testing
  • Needs-based incident light microscopy
  • Lint testing
  • Accurate analysis of weak points
filterCair Modul Basic + Dirt in Paint + Material Check

Module BASIC + DIRT IN PAINT + MATERIAL CHECK

Intensive dirt analysis including comprehensive extensive materials analysis

Holistic consideration of the painting process – investigation of complex system interrelations between process parameters, materials used and dirt entry. Definition of individual optimization potentials via extensive paint defect analysis.

Scope

  • Complete range of services from the modules Basic + Dirt in Paint + Material Check

filterCair Modul Air Balance

Module AIR BALANCE

Determination of cabin balance

Examination and visualization of the flow conditions in the painting plant.

Scope

  • Raster measurement of down draughts in a zone
  • Temperature and humidity measurement
  • Checking the pressure drop of all relevant filter stages
  • Airflow determination of all process-relevant areas
  • Fog test for the visualization of the flow conditions
  • Careful filter analysis and evaluation
  • Accurate analysis of weak points
filterCair Modul Compressed Air

Module COMPRESSED AIR

Compressed air check

Control of process and breathing air systems.

Scope

  • Comprehensive compressed air measurement (CO, CO₂, moisture content, oil content)
  • Checking the compressed air quality for contamination
  • Detailed optical microscopy of the particles
  • Accurate analysis of weak points
filterCair Modul Paint Oven

Module PAINT OVEN

Temperature curves in paint dryers

Checking the temperature profile in the paint dryer.

Scope

  • Thermographic analysis via infrared camera
  • Determination of the air balance in the paint dryer
  • Determination of the object temperatures with temperature data loggers
  • Checking the pressure drop of all relevant filter stages
  • Careful analysis of HT filters
edizzi system Freudenberg Filtration Technologies

 

The original edrizzi system

Freudenberg exclusively distributes for the automotive industry and its suppliers

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e.FFECT Efficiency calculation Freudenberg Filtration Technologies

How efficient is your filtration system?

Find the optimal filter solution for your plant with e.FFECT based on ISO 16890

Standardized systems for intake air filtration are frequently inefficient and do not make full use of their potential for optimization. The more specifically filter systems are customized to the respective ambient conditions and plant requirements, the greater performance and reliability they achieve.Our experts work with you to develop the best filter solution for your plant on the basis of the testing standard ISO 16890. In the filter evaluation, typical urban and rural particle size distributions are considered based on the particulate matter fractions PM1, PM2,5 and PM10, and filter arrestance efficiencies are determined accordingly.Standardized systems for intake air filtration are frequently inefficient and do not make full use of the optimization potential. The more specifically filter systems are customized to the respective ambient conditions and plant requirements, the greater performance and reliability they achieve.

Our experts work with you to develop the best filter solution for your plant on the basis of the testing standard ISO 16890. In the filter evaluation, typical urban and rural particle size distributions are considered based on the particulate matter fractions PM1, PM2,5 and PM10, and filter arrestance efficiencies are determined accordingly.

Discover more about ISO 16890

 

With e.FFECT, the electronic Freudenberg Filter Efficiency Calculation Tool, calculating the optimal filter solution is extremely simple. The local ambient conditions and specific process requirements enter directly into the calculation. Filter systems can then be objectively compared. This simplifies the selection of the best filter concept for your needs.

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Surface Treatment Particle Size ISO16890 Exemplary particle consideration of PM10 fraction for industrial painting

EUROVENT certifications

Fine filter certification
The independent institute EUROVENT Certification has developed an international certification program for fine filters of groups M and F that is currently being revised on the basis of ISO 16890. All Viledon fine filters are certified by EUROVENT.

Energy efficiency classes
EUROVENT, the European association of manufacturers of drying and HVAC systems, has developed a classification system for the energy efficiency of air filters. Your advantages: Energy-efficient filters can be identified at a glance.

Learn more about EUROVENT energy efficiency classification

EUROVENT Certification Freudenberg Filtration Technologies

In our download area, you will find detailed information about our technologies.

Viledon filter systems for the paint spraying industry

Viledon filter systems for the paint spraying industry

Cost-cutting filtration systems for glittering results in the paint spraying industry

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Benefit from our specialized expertise in industrial painting.

Select and request detailed information.

Brochure

The edrizzi system

Reliable and cost-efficient paint mist arrestor boxes for efficient dry separation

Reference

Renewal of the supply air filtration in the BMW factory Leipzig

Reference

Paint defect analysis with Viledon FilterCair in the Bavarian BMW group factory

Brochure

Viledon FilterCair modules

Customized service packages for your needs

Brochure

We optimize your process!

Visualization and optimization of air flow in paint lines

Brochure

We optimize your process!

Process analysis in paint lines

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Discover our products for industrial painting.

Click on details for more information. Technical data and specific product features can be found in the e-catalog.

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